Wednesday, January 19, 2022

What To Know About Tungsten Carbide For Cutting Tools?

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Tungsten or wolfram, both incredibly dense and extremely hard, has the highest melting point of all chemical elements: 3,422ºC (6,170ºF), which is why its performance will remain stably uncomplicated in high temperatures at all times. And when the tool is used under the technical specifications of its operation. visit tungco - tungsten specialists

It is a complex and brittle material that combines amounts ranging between 6% - 10% of cobalt, forms a hard Cermet (Ceramic Metal), and is prepared to make Tungsten Carbide products. When it comes to industry, efficiency is everything.

That is why tungsten carbide is chosen over so many other types of metal to be used in tools and machinery; it is one of the most resistant, durable, and reliable metals that exist. Being so hard, it can be used to mold and cut other materials, tough steels.

About 60% of tungsten carbide is intended for the manufacture of cutting tools. Thanks to its high resistance to wear, carbide cutting surfaces are often used for machining materials such as carbon steel or stainless steel and in heavy-use situations where other alloys would be short-lived, particularly in some intensive series production.

Tungsten carbide is about three times stiffer than steel and much denser than steel or titanium. It is between 8.5 and 9.0 on the Moh's hardness scale, which means it is almost as hard as diamond.

Tungsten Carbide Properties

  • extreme hardness
  • Resistance to wear
  • Corrosion resistance
  • Resistance to heat
  • High mechanical strength

Various Applications

This material is present in various applications such as mining, sports accessories, the automotive industry, surgical instrumentation, jewelry, construction, or military factories. Tools made of HSS usually forged from one piece of steel, with the final hardened by heat treatment, of tungsten, on the other hand, consist of a tool body of steel with an insert of tungsten carbide at the tip or inserts brazed together.

Metal tools used constantly throughout the day can wear out quickly, reducing effectiveness in production or finishing of parts; this is why most industries have opted for tungsten carbide as the better choice.

Master Cut

Master Cut Solid Carbide Standard Burs are suitable for milling a wide range of everyday materials with excellent tool stability and longevity. It is perfect for maximizing performance and tool life thanks to its PowerA (AlTiN) coating and superior micro-grain carbide. A broad line of standards includes square, spherical, and corner radius options. Available in 2, 3, 4, and 6 flutes. Every tool made on top-of-the-line CNC machines every finished device goes through laser inspection. Master Cut premium carbide burs are available in solid carbide and carbide heads welded to a steel shank.

The patented bur brazing process is a world industry leader. Burs for titanium, stainless steel, alloy steel, cast iron, copper, aluminum, and more applications. Available in inches and millimeters and for more extended reach applications, they are also available with L3 and L6 long shank.

Reamers

The machining of parts in the metalworking industry is constantly evolving. With the appearance of numerical control machines (CNC) and high-speed machining, tools cannot be a setback in processes; that is why technological development in cutting tools is not far behind when it comes to testing the resistance and quality of each accessory.

The reamers Master Cut are designed for the most challenging jobs, without doubt, are the alternative to choose whether machining of hard materials is the daily protagonist in industrial processes. This cutting tool is highly used in machining centers due to its performance in series production lines. It shows excellent results without the reamer losing its edge, thanks to the coating some of the tools are subjected to.

It is a layer composed of aluminum nitride and titanium tetrachloride named (Power A). This Master cut development avoids direct contact of the tool and the material being worked, demonstrating an efficiency compared to reamers made in HHS. Available in round point, flat point, and radial point.

Palbit

The cutting tools tungsten Palbit high precision geometric developments allow greater accuracy and better results for operations milling, turning, drilling, threading, parting, and grooving.

Accessories are created to meet the expectations of the most demanding jobs, creating a solid relationship through the production and development of products with a high level of quality and performance.

SOMTA Tools

The SOMTA reamers tungsten carbide gives quality results from start to finish. Standard ranges of precision reamers are manufactured under rigorous quality control conditions to meet DIN and ISO H7 tolerance standards for general manual reamers and machine reamers.

Benefits Of Somta Reamers

  • They meet the precise tolerances specified by DIN / ISO / BS standards and are supplied tailored to some of the world's most precise specialized reamer users.
  • They are manufactured using only premium quality HSS and Cobalt grade steels.
  • They supplied globally to more than 70 countries, confirming an excellent level of market acceptance.

Competitive Price.

Special diameters can be supplied by reprocessing finished material or from our extensive range of semi-finished virgin pieces. This facilitates a short delivery time. visit tungco - tungsten specialists

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